In Großzöberitz, Saxony-Anhalt, door and gate producer Teckentrup produces metal doorways and frames on one in all Europe’s longest manufacturing strains. Round 1,500 to two,000 doorways roll off the manufacturing line each and every week. This calls for a logistical masterpiece each and every unmarried day. A complete of 30 Clark electrical forklifts, which end up their price in all spaces of the manufacturing facility, make a vital contribution to this. The Clark fleet is a primary instance of the way emission-free, low-maintenance dealing with will also be effectively carried out in commercial door manufacturing.
Teckentrup GmbH & Co. KG, headquartered in Verl (East Westphalia) and with manufacturing amenities in Verl and Großzöberitz (Saxony-Anhalt), is among the biggest producers of doorways and gates in Europe. Based in 1932, the family-owned corporate stands for high quality, design and repair ‘Made in Germany’. As a professional in customised door and gate answers, Teckentrup gives top of the range, customer-focused merchandise in the house (storage doorways), skilled (useful doorways) and commercial (commercial doorways) sectors. The corporate works with its companions to expand tailored answers and enjoys each nationwide and global luck.
Focal point on commercial consumers
Teckentrup these days has a excessive vertical vary of manufacture of 90 in line with cent. With round 900 staff – 250 of whom are primarily based in Großzöberitz – and a community of Eu subsidiaries and companions, the corporate has in depth marketplace wisdom and develops doorways which might be exactly adapted to country-specific necessities. The point of interest is at the building and manufacturing of top of the range commercial doorways and useful sheet metal doorways, which can be specifically manufactured to be used in hearth, sound, housebreaking and smoke coverage. Necessities have larger considerably in recent times because of stricter laws and an larger want for safety. ‘As a medium-sized, owner-managed corporate, we’re versatile, supply particular person customer support and meet excessive necessities,’ explains Peter Handrich, Head of Provide Chain Control at Teckentrup in Großzöberitz. ‘We’re the marketplace chief in relation to approval intensity and technical specs, particularly with regards to questions of safety equivalent to hearth coverage or particular structures.’ Then again, Teckentrup is greater than only a product provider; the corporate gives complete products and services associated with its merchandise – from order processing and ordering products and services to on-site reinforce and after-sales products and services. Digitalisation performs a very powerful function in accelerating and streamlining paintings processes. ‘Teckentrup is riding ahead virtual answers in all spaces of the corporate, with a focal point on gross sales and manufacturing,’ explains Handrich.
Top calls for on useful doorways
In Zörbig, within the district of Großzöberitz, Teckentrup operates a manufacturing facility in-built 1990 and often modernised and expanded to provide metal doorways – particularly, hearth doorways, tubular body doorways, curler shutters and frames. ‘Right here, commercial doorways are manufactured in large part robotically in two shifts,’ explains Handrich. ‘Because of emerging manufacturing figures of round 100,000 doorways and 5,000 curler shutters in line with 12 months, the capability within the powder coating space on the Großzöberitz plant used to be expanded in 2023 with a brand new machine and the producing processes had been restructured.’
Teckentrup is these days making plans two new manufacturing strains for frames and a brand new mat corridor for the manufacture of fireplace doorways. Sustainability performs a significant function: the roof of the manufacturing corridor in Großzöberitz is provided with a PV machine with a complete capability of 1000 kWp for producing the corporate’s personal electrical energy. When the verdict used to be made to buy new commercial vans, it used to be transparent that best environmentally pleasant electrical forklifts can be regarded as.
Focal point on sustainability and protection within the commercial truck fleet
‘We examined a number of competing automobiles, however I preferred Clark’s “inexperienced” one absolute best and it received us over – now not on account of the color,’ laughs Peter Handrich, ‘however on account of its excellent efficiency knowledge and excessive user-friendliness.’ The shut cooperation with Clark’s spouse P&H Gabelstapler und Baumaschinen GmbH from Bitterfeld-Wolfen used to be additionally a decisive issue. ‘P&H had already equipped us with excellent recommendation and reinforce with the Clark fuel forklifts,’ says Handrich. Marcel Krämer, Head of Repairs, can best agree: ‘The Clark forklifts and P&H have develop into indispensable in our manufacturing facility.’
These days, 30 Clark electrical forklifts are in use in Großzöberitz – together with 27 GEX 20-30 electrical forklifts with a load capability of two and three tonnes and one GEX 50 electrical forklift with a load capability of five tonnes and a distinct triplex mast with a lifting top of 8.50 metres.
Lead-acid as a substitute of lithium-ion batteries
All Clark electrical forklifts are provided with lead-acid batteries. Teckentrup made a mindful resolution towards lithium-ion era. ‘The usage of Li-ion batteries isn’t cost-effective in our manufacturing facility,’ explains Marcel Krämer. ‘We have now the time to price batteries as a result of our logistics function on a unmarried shift foundation.’ Teckentrup makes use of high-frequency charging era in order that automobiles are temporarily in a position to be used when wanted. ‘We have now the gap for the charging infrastructure. Lead-acid batteries have an extended carrier existence – regularly smartly over ten years – even with round 1,000 running hours in line with 12 months in single-shift operation,’ says Krämer.
Adapted to the duty
Clark forklifts are utilized in all spaces of the plant, from items receipt and dispatch to truck loading and unloading. They distribute items inside the plant and provide the manufacturing strains with fabrics. Uncooked fabrics are delivered on coils or pallets and transported to the related intake issues. Higher coils are moved by means of crane; smaller coils (slit strips) and palletised items are transported to their vacation spot by means of forklift. The hydraulic fork adjustment guarantees that the forks of the forklift will also be adjusted from pallet to coil shipping.
The fabric for present manufacturing is stored in a position at hand on the workstations. Clark forklifts additionally make sure that provides are replenished. The lead time from ordering a door way to supply is roughly 4-5 weeks for usual answers. The completed doorways are saved in a cantilever trolley within the warehouse or transported by means of forklift to the delivery division, the place they’re packaged. The Clark forklifts answerable for selecting the products are provided with a pill in order that selecting will also be performed paperless by means of the products control machine.
‘Our objective at our plant in Großzöberitz is to make commercial door and gate manufacturing as environment friendly and sustainable as imaginable – from resource-saving manufacturing and in-house energy era to emission-free and easy logistics processes. Our spouse Clark additionally makes a very powerful contribution to this,’ explains Peter Handrich.
The put up Clark forklifts ensure that emission-free logistics first seemed on Warehouse & Logistics Information.
